Archive for the ‘Gauge Panels’ Category

Compass Light

Kevin,

I would like to connect the compass back light wiring (two wire lead) to either the navigation light circuit or the gauge lighting circuit. Both have separate switches.
The boat is a 1998 Bayliner 2452, which has had a few amateur boat wiring projects.

Any help would be greatly appreciated.Ritchie Compass

Thanks,
John

Hi John,

The simplest way to connect your compass light is to wire it to your closest instrument.

  • Connect one of the compass wires to the ground on the gauge and the other to the light power wire on the gauge.
  • The ground should have a black wire connected to it end the light should have a blue wire connected to it.

Happy wiring,

Kevin

Kevin,

Thank you for the prompt reply. Sounds like a pretty straight forward connection.

John

Kevin’s Breaking Point

Kevin,

I love your articles about marine electrical. I’ve been reading loads of them and have learned a lot Thank you.

There is still one boat wiring thing that I can’t find an answer for.

I was in a friend’s boat and he said he has been having some issues with the DC circuits on his boat wiring, specifically, the fact that he has trouble running more than a few instruments without blowing a breaker.

I looked at his DC distribution panel and was a bit confused when I noticed that as you turn OFF breakers, the amperage needle goes down? I always thought your meter showed total output and as you turned ON breakers acquiring a load the needle would drop. And turning things OFF the needle would return to show full output?

Am I missing something here?

Michael

Hi Michael,

The amp-meter is measuring total current being consumed. The more items on, the more current – fewer items means less current.

It is easier to explain with water.

When all of the faucets are turned off in my house, no water is flowing, and the city water meter is not turning. This would be similar to all devices turned off on the boat…no current on the amp-meter. When my kids flush every toilet, leave on every faucet, and turn on the sprinkler system at the same time, there is a ton of water flowing (high current on the amp-meter) and I “pop a breaker”.

Hope this helps,

Kevin

Maxed Out

Kevin,

I recently bought a used boat. It was improperly grounded and burned some of the boat wiring out. My mechanic repaired several problems, but one problem still remains.

When you switch on the ignition most gauges jump to their maximum. For example the trim is maxed out to the right no matter at what level the outboard really is. The oil pressure gauge does nothing. The tachometer goes clear to the right. The speedometer goes to about 10 miles an hour and stays no matter what speed the boat is moving.

Other electric things work correctly, such as the horn, the starter motor, the trim mechanism, bilge pump, bilge blower, and so forth. The stereo system, the marine radio, and GPS seem to be non-functional.

What is that it that can cause all gauges to fail like this? By the way, the boat is a 2002 Chaparral 180SE with a Mercruiser 3XL engine and outdrive. The boat has been badly mistreated, and has required a lot of work to get it functioning again.

Thanks for any suggestions you can give.

Steve

Hi Steve,

It sounds like you have a combination of marine electrical problems.

My guess is that you have more burned out wires.

You should start by checking for 12 volts at each gauge. + on purple and – on black

Then, using an ohm meter check the following

  • Trim position – brown/white – 60 ohms down 11 ohms up
  • Oil pressure – lt blue – over 240 ohms 0 psi 33 ohms 80 psi
  • Fuel – pink – over 240 ohms empty 33 ohms full
  • Tach – gray – test for continuity through harness to engine

As for the speedo, check for a plugged or melted pitot hose, if so, replace the hose. You should also clean up the pickup and check for a bent axle on paddle wheel

Hope this helps,

Kevin

No down side to guessing

Kevin,

I am replacing a Sea Ray 225 Weekender ignition switch 4 prong with a new 4 prong.

I understand the boat wiring color scheme however there are two red and purple wires that are exactly alike that could be the battery or the assessory wire. The only difference in the two wires is that one of them has a white tag on it that says I 03.

Any ideas which goes to battery and which goes to accessory?

Andrew

Hi Andrew,

Unless the key switch breaks the connection between the ACC post and the BAT post when your are starting the engine, it really doesn’t matter.

You have two choices.

  1. Use a meter and test to see which wire has constant 12v+. This wire goes to the BAT post.
  2. Take a guess. You won’t hurt anything. If the ignition switch breaks the connection between the ACC post and BAT post during starting and your boat will not start, then you guessed wrong. Swap the wires and go boating.

Kevin